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Armada Johnson Control Case Study

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PT. Armada Johnson Control (AJC) Armada Johnson Control (AJC) is a joint venture company between APM Armada Autoparts (AAA) and Johnson Controls Inc. (JCI). Armada Johnson Control has a strong leadership team coming from multinational background, ably supported by Johnson Controls Inc. and APM Armada Autoparts. o Johnson Controls Inc. (JCI). Johnson Controls is a global diversified technology and industrial leader serving customers in more than 150 countries. Johnson Control’s 170,000 employees create quality products, services and solutions to optimize energy and operational efficiencies of buildings; lead-acid automotive batteries and advanced batteries for hybrid and electric vehicles; and interior systems for automobiles. Johnson Control’s …show more content…

AJC has 2 world class strategically located seating plants close to the AJC customer’s facilities. The plants are TS-Certified and are in the process of awarded ISO 14000 health and environmental certification. With high-level of delivery and quality performance, AJC periodically receives customer recognitions (Johnson Controls, 2015). o Cikampek Plant AJC’s Cikampek plant is situated in Kota Bukit Indah Cikampek Purwakarta industrial area, close to major OEMs. The facility has foam plant, metal plant and seat assembly plant making it a large integrated seating complex consisting of: • State of art techno conveyor which can produce multiple products in single conveyor. • 100% robotic welding metal plant with fully “Poke Yoked” fixtures. • 32 carrier “Hennecke”PU foam line with JCI proprietary Multi Blending Technology. • Tambun Plant Tambun facility of AJC is strategically located to support the OEM’s in Bekasi Industrial area. This facility currently houses a metal plant, seat trim plant and complete seat assembly capability. AJC’s support function like: Engineering, Business Development, Quality Assurance and Finance and Human Resources are located in Tambun facility (Johnson Controls, …show more content…

Due to its safety requirement, manufacturing of seat frames need high precision, consistency and automation. AJC has invested in state of the art, welding robots, POKE-YOKE welding fixture and environmental friendly and safe welding stations. Having In-House seat frame welding capability shows quality, flexibility and low inventory level. • FOAM & TRIM Automotive seating foam provides comfort to the passenger for long and short drives. Seating foams are made by mixing ISOCYANATE and POLYOL with multiple catalyst. In terms of investment and technology, this PU foam manufacturing ranks high. AJC has 32 carrier robotic pouring facility and fully automated chemical blending. This facility utilizes JCI’s proprietary blending technology to produce high quality seating foams.Trim provides aesthetic to the automotive seating system. Depending on the class of vehicle, multiple trim materials are used by AJC. These include laminated fabric, PVC and leather. AJC in house trim manufacturing capability consist of trim lay out development software, microprocessor control fabric cutting to maximize utilization and world class sewing facility capable of sewing leather and fabric. AJC’s engineering division develops trim patterns for all new developments. •

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