Disadvantages Of Predictive Maintenance
A Preventative Maintenance (PM) strategy is most appropriate when assets meet one or more of the following criteria:
• Assets that are subject to predictable wear-out and consumable replacement.
• Assets whose failure patterns are known and can be modelled.
• Assets that are highly regulated for health and safety reasons (Examples: elevators and fire protection equipment).
• Assets that can be effectively captured under a service contract (Examples: HVAC, landscaping, janitorial).
1.3.3 Predictive Maintenance (PDM)
This maintenance strategy is based on monitoring and measuring the condition of the assets to determine whether they will fail during some future period and then taking appropriate action to avoid the consequences of that failure.
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This approach offers cost savings over time-based preventative maintenance because tasks are performed only when warranted.
Some Advantages Some Disadvantages
Increased component life-cycle An upfront capital cost associated with an increased investment in diagnostic equipment
Decreased in Equipment downtime An increased investment in staff training
Estimated 6% - 15% cost savings over Preventive Maintenance (PM)
The Predictive Maintenance (PDM) maintenance strategy lends itself well to some electrical and mechanical systems and assets with the following attributes:
• Assets with random failure patterns
• Assets that are not subject to straight-line wear
• Assets that will significantly impact the owners’ operations if there is any downtime
• Assets with measurable performance thresholds
Finding the Right Maintenance Mix
A “Maintenance Mix” is the degree to which a company has adopted each of the three types of maintenance strategies and distributed these across the many different assets in the building. For
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A well-orchestrated program will include a prudent and reasonable mix of the different maintenance strategies. Independent maintenance studies have indicated the following average savings can be achieved by carefully leveraging the advantages of each the three maintenance philosophies:
• Return on investment: up to 3 times
• Reduction in maintenance costs: up to 30%
• Elimination of breakdowns: up to
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