This includes using less human effort, less manufacturing space, and less investment tools to develop a new product. Lean Manufacturing Pros Lean manufacturing aims to eliminate most if not all forms of waste. Many experts claim that by implementing lean manufacturing techniques and strategies reduce the manufacturing time. As manufacturing lead time is lowered, it is the hope that the operational costs incurred from the use of energy will also be significantly reduced. Lean manufacturing helps companies maintain and increase their profits and earning.
The other two consulting firms stepped in for the lean con-cepts: “A3-thinking and coaching” and “making materials flow”. Due to the out-sourcing to consulting firms, this can be considered as a decrease in top manage-ment involvement. However, it also means top management provides enough re-sources for their lean conversion. When Daktronics started their lean implementation for the LED assembly, the lean team met three times a week. This shows the seriousness of the project and the involvement of the entire lean team.
On the other hand, Six Sigma can define as quality performance defects million opportunities in simple terms from metrics. Six Sigma is an approach which is using based on the data, geared toward projects with quantifiable business outcomes is more “training”. One of the examples by using Six Sigma, it was able to save up to $2 Billion in 1999 GE
Six Sigma is a world renowned management methodology within the Business and Manufacturing world. Six Sigma’s central ethos is to systematically reduce the number of defects and ultimately rejects that can occur in the manufacturing process. Acknowledged by many Quality Improvement experts as the most favoured management methodology in recent history, Six Sigma has become an industry standard in its 29 year existence. As Six Sigma has become so widespread throughout the global Quality Improvement sector it has become an industry in its own right with training and consultancy firms being set up to help implement Six Sigma within individual corporations. Due to Six Sigma’s success it has become a symbol of business prosperity with Six Sigma being
Linking Six Sigma program to employees will help in getting better cooperation from employees, improved work culture and boost morale. Linking Six Sigma with the suppliers will help in supplier participation in design the products, reducing product development cycle, which shall result in the effective implementation of Six Sigma. Sharing Six Sigma problem solving tools and techniques will allow for employee development and help create a climate and systems for employee motivation. Organizations can gain much by volunteering to implement Six Sigma rather than waiting for it to be imposed
Six Sigma, a statistically-based quality improvement program, helps to improve business processes by reducing the waste and costs related to poor quality, and by improving the efficiency and effectiveness of processes . Ultimately these measures should lead to improved customer satisfaction and increased profitability
• It shall help to maintain consistency at quality & lesser customer complaints. • It shall help the company to capture more market share. Limitations • It is always difficult to implement Changes. • If Lean / Six Sigma is not successful then there could be loss. • The investment on New Process & Procedures may be Costly.
• Define the problem by developing a “Problem Statement”. • Define the voice of customer(VOC) and Critical to Quality(CTQ) • Define the goal by developing a “Goal
Discussion Critical Analysis of Lean System Facilitating Continuous Improvement A major challenge for any business is to create value agility, better quality and faster. Competition is relentless, the environment is increasingly difficult and uncertainty is here to stay, a complicated picture. It is a complex but not impossible challenge (Slack et al., 2009). Lean Management is a methodology of simple, deep