Abstract
The main objective for this experiment is to perform the heat treatment process and the precipitate hardening process at different temperatures for the aluminium specimens provided.
The temperature at which and Al-Cu alloy is tempered at can affect its properties. The process which strengthens the alloy is known as precipitation hardening or age hardening.
Basic metallographic techniques and mechanical testing will be performed on the specimens to further understand the properties of aluminium at different solid phase. Experiment results will be further discussed and concluded.
Introduction
Aluminium have lower tensile properties as compared to steel, however their specific strength is excellent. Aluminium can be formed
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The process consists of soaking the alloy at a temperature sufficiently high and for a time long enough to achieve a nearly homogeneous solid solution.
Quenching
Quenching is one of the most critical steps in the sequence of heat-treating operations. The objective of quenching is to preserve the solid solution formed at the solution heat-treating temperature, by rapidly cooling to some lower temperature, usually near room temperature. Rapid cooling by quenching after the solid solution is formed should produce supersaturated solution at room temperature which is the best condition for precipitation hardening.
Precipitation hardening
Done after solution treatment and quenching hardening is done either at natural aging or with artificial aging. It relies on changes in solid solubility where it is being heated below the solvus temperature to produce a fine dispersed precipitate since dislocations are often the dominant carriers of plasticity, this serves to harden the material. Unlike ordinary tempering, alloys must be kept at elevated temperature for hours to allow precipitation to take place. This time delay is called aging.
Experimental
material Specific features Galvanized iron Sheet metal Slabs of galvanised iron are pushed into the rollers and made to pass through them Rollers made up of grey iron is mostly used for rolling process. High amount of load acting on the material which is at its recrystallization point tends to deform and then sheet metal is formed. Grey cast iron is used and it is considerably harder as it has some graphite content in its mixture which makes it hard. material Specific features iron Surface
The heating of the solution caused the reaction to start which decomposed Cu(OH)2 and made the solution colorless and darkened the precipitate. The fourth step was the formation of CuSO4. After the solution was decanted from the precipitate and washed with near boiling water, 6 M H2SO4 was added to the beaker containing Copper (II) Oxide and this caused the precipitate to dissolve and the liquid become clear blue. The last step was the formation of Cu(s). This step recovered Solid elemental copper.
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