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The Compact Locking System

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4.6 Tandem Moulding 4.6.1 Introduction Tandem moulding is a process has been developed that uses a mould with two parting levels, which alternately open. There are two similar or different moulds combined in one mould and are operated in one machine. While the moulding machine opens to demould one level, the other level is held together by a locking system that is recessed into the mould and is hydraulically or pneumatically controlled. Designing a mould with this locking system can result in the moulder reducing production costs by up to 40 percent by almost doubling mould output and considerably reduced machine costs by eliminating the necessity for a second injection moulding machine for the comparable production volume. Tandem moulding …show more content…

When one mould is in the cooling phase, a "CLS" Compact Locking System holds this parting line closed, while the machine opens the opposite parting line to eject the parts. This eliminates the "dead time" on the machine and allows for higher machine output. The modified software for the respective injection moulding machines is being regulated by limit switches. For virtually every tool size a variant of the Compact Locking Systems is available. The "CLS" locks are designed to be used on a wide range of machine sizes from 35 tons up to 3500 tons. Most Worldwide established machine manufacturer's machines can run the Tandem process with a software upgrade, providing independent process control. Having an independent process with each mould allows manufacturers to produce two complete different part weights and geometry. The performance and advantages of the Compact Locking System (CLS): • Complete integration in tool possible • Daylight dimensions as with a Standard Tool • Modular System with many variants • Choice of different sizes and styles for all possible tool types and sizes • Low Maintenance • Same set-up times as with standard …show more content…

This technology offers the following advantages: • utilized cooling time (dead time) • increased output of up to 100 percent compared to a standard tool • production capacity of one machine drastically increased • optimization of each parting level

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