Total Productive Maintenance (Tpm): Total Productive Maintenance
Total productive maintenance (TPM): Total Productive Maintenance is an innovative approach to maintenance that optimizes equipment effectiveness, eliminates breakdowns and promotes autonomous maintenance by operators through day-to-day activities involving total workforce (Bhadury, 2000). TPM seeks to engage all levels and functions in an organization to maximize the overall effectiveness of production equipment. This method further tunes up existing processes and equipment by reducing mistakes and accidents. TPM is a methodology originating from Japan to support its lean manufacturing system, since dependable and effective equipment are essential pre-requisite for implementing Lean manufacturing initiatives in the organizations (Sekine and …show more content…
Whereas maintenance departments are the traditional centre of preventive maintenance programs, TPM seeks to involve workers from all departments and levels, including the plant-floor to senior executives, to ensure effective equipment operation. Manufacturing organizations have used different approaches to improve maintenance effectiveness (Roup, 1999). One approach to improving the performance of maintenance activities is to implement and develop a TPM strategy. The TPM implementation methodology provides organizations with a guide to fundamentally transform their shop floor by integrating culture, process, and technology (Moore, …show more content…
According to Chaneski (2002), TPM is a maintenance management programme with the objective of eliminating equipment downtime. TPM is an innovative approach to plant maintenance that is complementary to Total Quality Management (TQM), Just-in-Time Manufacturing (JIT), Total Employee Involvement (TEI), Continuous Performance Improvement (CPI), and other world-class manufacturing strategies (Maggard et al., 1989; Schonberger, 1996; Ollila and Malmipuro, 1999; Cua et al., 2001). Lawrence (1999) describes TPM as the general movement on the part of businesses to try to do more with fewer resources. According to Besterfield et al. (1999), TPM helps to maintain the current plant and equipment at its highest productive level through the cooperation of all functional areas of an
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